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Fatigue & NSTMOnline self-study

Nonredundant Steel Tension Members (NSTM) and Redundancy

1 PDH · about 60 minutes · Course no. BR-F02 · Instructor: Michael Craig, PE

About the instructor

Michael Craig, PE is Senior Vice President and Southeast Director at Strinteg Corporation, leading bridge inspection and structural engineering across eight states and Puerto Rico. In 27+ years he has inspected over 4,000 structures and completed 3,000+ load ratings and 160+ load tests. He has managed repair and preservation design for complex bridges, including cable-stayed bridges. He holds PE licenses in twelve states, DC and Puerto Rico, SPRAT Level 1, and FAA Part 107 credentials.

The 2022 National Bridge Inspection Standards replaced the familiar term fracture critical member with nonredundant steel tension member (NSTM), and defined three kinds of redundancy that decide whether a steel tension member needs hands-on NSTM inspection. This course explains the definitions in 23 CFR 650.305, the NSTM inspection intervals and extended-interval criteria in 650.311(c), the procedures and FHWA approval path in 650.313(f) and (g), the qualification of NSTM team leaders in 650.309(c), and how NSTMs enter the critical findings rules of 650.313(q). It also covers FHWA's May 9, 2022 guidance memorandum on demonstrating system or internal redundancy, and the design-side fracture control concepts (Charpy toughness, the AASHTO/AWS D1.5 fracture control plan, and constraint-induced fracture) as summarized in the NSBA/AISC Steel Bridge Design Handbook and FHWA's fatigue repair manual. Regulatory text is quoted from the eCFR as published; confirm the current version and your agency's FHWA-approved procedures before applying it.

⬇ Download study guide (PDF)

Learning objectives

  • Define NSTM
  • Explain redundancy types
  • Describe NSTM inspection requirements
  • Apply fracture control

Outline

  1. From fracture critical to NSTM
  2. Three kinds of redundancy
  3. Identifying NSTMs and documenting them
  4. Inspection intervals for NSTMs
  5. Procedures, access and the hands-on standard
  6. Demonstrating system or internal redundancy
  7. Fracture control in design and fabrication
  8. Constraint-induced fracture and other fracture-prone details
  9. Responding to cracks and damage on NSTMs
  10. Where cracks start on NSTMs: details to target
  11. Putting NSTM practice together
  12. Open the course (17 screens, 2 knowledge checks)
  13. Final quiz — 10 questions, 70% to pass

References

  1. 23 CFR Part 650, Subpart C — National Bridge Inspection Standards (final rule published May 6, 2022)
  2. FHWA, Manual for Repair and Retrofit of Fatigue Cracks in Steel Bridges, FHWA-IF-13-020, 2013
  3. FHWA, Memorandum: ACTION: Inspection of Nonredundant Steel Tension Members, with attachment Guidance for the Approval of Procedures for Determining System or Internal Redundancy for Steel Tension Members without Load Path Redundancy, J. L. Hartmann, HIBS-40, May 9, 2022
  4. NSBA/AISC, Steel Bridge Design Handbook, Chapter 12: Design for Fatigue, February 2022 (Section 3.3, Fracture Control)